Tool Maker Machinist I

Essential Functions:

All job requirements listed are requirements for the core responsibilities of this position. This position may require other activities and duties be performed as assigned by their manager.

• Sets and operates machining equipment with a high level of understanding of machining and metal removal concepts which may include milling, turning, grinding, drilling, tapping, de-burring, heat treating, basic welding, all bench operations and inspection.

• Must be able to set-up and operate both manual and CNC machines.

• Assist in the training and development of employees, as needed.

• Correctly interprets CNC programs. This is to include the following: units of measure, positioning system, tools, spindle speeds, feed rates, canned cycles, coolant use, axis destination movements, tool movements, and end of program code.

• Detects and reports defective materials or questionable conditions to the department supervisor.

• Reworks production parts and performs emergency rework and/or modification of production parts as directed.

• Observes operation of machine and verifies conformance of machined work pieces to specifications using measuring instruments such as fixed gauges, calipers and micrometers.

• Uses and sets complex gages.

• Maintains the work area and equipment in a clean orderly condition and follows prescribed safety regulations.

• Works on projects as part of a team, exchanging ideas and contributing skills that complement those of the other team members. Fulfills commitments to team members.

• Reads and interprets work instructions for product specifications, dimensions, tolerances, and tooling instructions.

• Identifies opportunities for process improvements.

• Assists in the machining of redesigned existing products.

• Works directly with Engineering to produce new products or existing products.

• Orders material and tooling for projects.

• Designs and creates fixtures, lays out processes, and writes programs to produce parts requested by Engineers.

• Submits engineering change requests to Engineers.

• Receives repaired tooling when returned and ensures it was properly fixed. Tracks tooling repairs to evaluate turnaround time and cost.

• Examine standard or previously used dies, tool, jigs, fixtures and, machinery components and recommends design changes.

• Set-Up parts according to set-up sheet, blueprint, etc., and make machine adjustments &/or tool settings. Troubleshoots issues and executes correction(s).

Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

Education and Experience

• High School Diploma or GED required / technical schooling preferred.

• Preferred 7+ years of experience in manufacturing machining.

• Must meet all the qualification standards requirements of level 3 Machinist (internal applicants only).

• Must be able to troubleshoot equipment & identify tooling issues such as worn tooling and tool holders.

Knowledge/Skills

• Ability to share acquired knowledge and experience and mentor other Machinists.

• Communicates in a clear and concise manner to effectively convey information and influence others.

• Advanced math skills including:

o adding, subtracting, multiplying and dividing whole numbers and decimals

o Trigonometry skills

o ability to convert fractions into decimals and vice versa

o ability to calculate percentages

• Intermediate computer skills including typing and ability to enter data into Bettcher workstations.

• Demonstrated excellence in proper usage of gages (i.e., caliper, micrometer, and depth gage).

• Interpret blueprints and/or technical drawings.

• Advanced understanding of GD&T and application, a plus.

• Program writing and editing programs.

• Manual and CNC Machine experience required.

Physical Requirements

The physical demands described herein are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

While performing the duties of this job, the employee is frequently required to sit; use hands to finger, handle, or feel; and talk and hear. The employee is regularly required to stand, walk, and reach with hands and arms. The employee must occasionally lift and/or move up to 50 pounds. Specific vision abilities required by this job include close vision, distance vision, color vision, peripheral vision, depth perception, and ability to adjust focus. Ability to work for extended periods of time at a workstation on a computer or similar device. Occasional extended periods of standing, bending, kneeling.

Working Conditions

This job operates in a manufacturing setting. This role routinely is in an air-conditioned environment with exposure to loud sounds and distracting noise levels. This role will be required to wear safety attire on a daily basis. Exposure to contaminants and hazardous equipment.