Job Number: 6688
Group: Cosma International
Division: Kamtek Inc.
Job Type: Permanent/Regular
Cosma provides a comprehensive range of body, chassis and engineering solutions to global customers. Through our robust product engineering, outstanding tooling capabilities and diverse process expertise, we continue to bring lightweight and innovative products to market.
KAMTEK is a premier Tier 1, automotive manufacturing supplier that specializes in Class "A" Stamping, Assembly and High Pressure Die Casting that produces Body-side and Door Openings, Roofs, Floor Pans, Wheelhouses, Large Welded Assemblies, Doors, Fenders, Hoods, Lift-gates, Aluminum Shock Towers, and Aluminum Rear Rails. Our capabilities include the manufacturing of Class "A" Body Panels along with Medium/Large Stampings, Large Assemblies and Aluminum Stampings and Assemblies, and Aluminum High Pressure Vacuum Die Casting to our Original Equipment Manufacturers (OEMs) such as Mercedes Benz, Volkswagen, Kia, Hyundai, Nissan, BMW and Freightliner. As a local distributor and supplier, Kamtek' s market segmentation to Cosma International, (a division of MAGNA INTERNATIONAL) provides a "state-of-the-art" product that utilizes the most technologically advanced Pressing processes in order to maintain a competitive advantage to other OEM's within the market. Our company's culture of team spirit & mutual respect with a focus on fair treatment helps us to embrace our multi-cultural affiliation with Magna International, and supports our mission through process efficiency and competitive product pricing. Furthermore, the culture at Kamtek focuses on Job Security, with employees being given the opportunity for continuous training, advancement within the skill/trade, and potential for growth within our safe work environment. We offer Employee Equity and Profit Participation programs which increase our employees' ownership within the company. Kamtek, part of Cosma International and a division of Magna International, represents the most diversified automotive supplier in the world. We design, develop and manufacture automotive systems, assemblies, modules and components, and engineer and assemble complete vehicles, primarily for sale to original equipment manufacturers (OEMs) of cars and light trucks in our three geographic segments
PURPOSE OF POSITION:
To maintain and troubleshoot dies in-house to produce a quality product in a safe manner.
RESPONSIBILITY AND AUTHORITY:
Responsible for maintaining a safe and healthful workplace and keeping tooling maintained to produce quality products. Also responsible for continuous improvement of tooling, housekeeping, making informed decisions, and having tooling ready for production runs.
ESSENTIAL FUNCTIONS OF THE POSITIONS:
Follow and enforce all plant safety rules and policies.
Understand and promote Magna's philosophies (Magna Operational Principles, Corporate Constitution and Employee's Charter).
Maintain dies and other tooling to produce quality parts to improve processes to increase productivity
Tig & Mig welding and hand working parts of dies (heat treat of materials)
Performs scheduled preventative maintenance on all tooling and fills out the pm sheet and keep PM schedules up to date.
Operates a variety of small machines, tools and equipment.
Verifies conformance of machined or repaired dies to specifications by checking dimensions, clearances and alignments.
Sound understanding and knowledge of die work/operations
Sound understanding and machine knowledge, able to run all tool room equipment including measuring instruments
Sound understanding and knowledge of Press and Assembly Operations and Quality procedures
Assist in determining spare parts requirements
Maintain accurate documentation
Train operators and new employees
Recommend modifications to existing equipment
Establish and maintain communication with other team members and support departments
Support continuous improvement and lean manufacturing processes
Ensure quality product and know quality procedures
Perform troubleshoot of tooling (in or out of the presses)
Work to blueprints, CAD data, sketches, and verbal instructions
Efficiently perform Lock out/Tag out Procedures
Promotes good housekeeping (5S)
Perform other duties as required.
SKILL (Ability to do the job)
Ability to use all tool room equipment and measuring tools
Ability to work unsupervised and make quick decisions
Must have good organizational and problem-solving skills
Understanding of draw and trim operations and functions
Proven ability in aluminum trim die setup including steel entry standards and trap points
Ability to weld and restore tooling to original condition
Must be willing to work and assist Class A toolmakers on Class "A" surface, punch finishing, fine spotting, trouble shooting surface quality issues and implementing corrections, stoning, highlighting and perform changes to meet customer expectations in tooling.
Must be willing to work extended or flexible hours as needed and rotate shifts
Must possess knowledge of stamping and assembly processes
Willingness to adapt to change and learn
Some of the physical demands of this position include lifting in excess of 40 pounds. Moving tool boxes around, and lifting and standing for extended periods of time.
EQUIPMENT / TOOLS USED
Some of the equipment and tools used for the job are a lathe, mills, surface grinders, mig welder. Arc welder, tig welder, hand tools, hand grinder, band saw, cut off saw, drill presses of all sizes,heat treat equipment, cranes, and tow motors.
EDUCATION: High School Diploma or GED equivalent required: 2-year from a technical college or minimum 5 years' experience in a heavy industrial manufacturing facility
TECHNICAL TRAINING: Journeyman certification is preferred: general knowledge of troubleshooting, materials and methods, machines and tools, and practical application of engineering science.
OTHER: Computer knowledge and CNC or EDM and Tig welding, but not required; CAD/Blueprint reading and shop math; die building experience is a plus, but not necessary. Basic knowledge in automation.
WHAT TYPES? Tool & Die background in a manufacturing environment; journeyman experience preferred, job shop, hands on; Automotive stamping background. Welding experience, die construction, basic machining (milling, grinding, turning), sharpening cutting edges, reworking form steels, tig welding, mig welding, arc welding
HOW MUCH? Minimum 4 years
WHAT ADDITIONAL SKILLS OR ABILITIES WOULD BE HELPFUL FOR THE JOB?
Blueprint reading/knowledge of CAD
WHAT AREAS OF TRAINING ARE REQUIRED?
New Hire Orientation, OSHA Required Training, Product and Process Overview, Understanding the Charter, Lean Manufacturing Overview, 5S & Visual Management, Robot Fundamentals, and Basic Workstation Panel views, Hydraulics, Pneumatics, STI, and Business Management System.
HOW WILL TEAM MEMBER'S JOB PROGRESS BE MONITORED FOR COMPETENCY?
Performance Assessment conducted by Supervisor and/or Department Manager
HOW IS THE POSITION RELEVANT TO ACHIEVING QUALITY OBJECTIVES?
The Tool & Die Team Maker improves tooling for a better product at a better price. Part and Component quality is a direct revolt of the die maintenance and PM system.
OTHER PERTINANT OR RELEVANT INFORMATION
This job description in no way states or implies that these are the only duties to be performed by the employee occupying this position. Employees will be required to follow any other job-related instructions and to perform any other job-related duties requested by their supervisor.
Magna International Inc.