Constellium Ravenswood , WV 26164
Posted 2 months ago
General Accountabilities
Core Values: Emulate and lead by the Constellium Core Values of Safety, Respect, Trust, Transparency and Collaboration to safely achieve continuous improvement in profitability by meeting our customers' needs
Safety: Work to continually improve safety performance by reducing, and where possible, eliminating risk with the ultimate goal of an injury free work environment
Quality: Support efforts to meet and exceed customer quality requirements, to deliver on-time, safely and efficiently
Manufacturing Excellence: Support consistent and sustainable performance through standardization and measurable results (KPIs)
Roles and Responsibilities
Ensures failure modes addressed with PMs are appropriate.
Performs cost / benefit analysis to set correct frequency of tasks in PM system.
Ensures that all assets have a job plan on file (both proactive and reactive)
Supports the Maintenance Engineer and Stores with availability simulation to verify stores adjustments
Alerts Stores function when stocking modifications are warranted based on usage, failure analysis and changes in task frequency.
Responsible for changes to the equipment maintenance plan based on analysis of asset failure data, in coordination with the Maintenance Engineer for the asset
Ensures use of Condition Monitoring information is included in turn-around master plan decision making process
Assists Maintenance Engineer with reliability analysis of proposed equipment modifications
Makes specific recommendations to improve machinery performance and reliability based on analysis of process and failure data
Responsible for analysis of spares usage and failure data to determine proper stocking levels based on failure data, usage and simulation modeling of the Engineered Maintenance Strategy
Develops and manages the Predictive Maintenance / NDT process for the purpose of early identification and elimination of asset defects
Responsible for Predictive Maintenance / NDT alarm management and communication
Responsible for performing statistical analysis on machinery failure data and work order closing codes to determine whether adjustments to the Engineered Maintenance Strategy are warranted
Responsible for the development of (failure) codes for the Work Order system
Develops specific procedures for verification of an asset's fitness for return to service and verifies those procedures were performed
Leads the Root Cause Analysis effort as a part of a proactive strategy
Leads the Root Cause Failure Analysis effort for sporadic failures (typically uses Logic Tree incident analysis)
Develops specific operational procedure changes to help mitigate future system failures
Catalogues and databases the RCA / RCFA results and subsequent action items
Analyzes plant wide failure data and downtime scenarios to calculate relevant trigger points for RCFA
Secondary source of technical assistance for Maintenance Supervisors and Crafts personnel in the form of specific, technical data on system configuration and performance
Responsible for the design and management of the plant asset hierarchy, asset criticality database and the failure modes criticality database in coordination with the Maintenance Manager
Develops and utilizes specific metrics for the process, system, asset and component reliability
Develops the preventive maintenance strategy for the stored spares
Develops a testing strategy incoming new and rebuilt spares
Develops a testing strategy for OEM testing compliance
Applies reliability analysis to new designs to determine the process system, asset and component reliability
Determines single point failures
Reviews and / or develops commissioning procedures for new system, asset and component design in coordination with Maintenance Engineer
Reviews and / or develops strategies for OEM warranty issues and claims
Reviews and / or develops machinery modification plans to deal with single-point failure scenarios
Develops specific maintenance and operational start-up procedures for new installations
Responsible for developing / reviewing new equipment purchase specifications for reliability and maintainability
Uses Reliability analysis tools to determine operational reliability of system, asset and components
Helps determine the Quality Assurance / Quality Control test points and procedures to maximize operational reliability
Aids in the development of alarms designed to determine and verify acceptable operation
Develops assessment activities centered around operability and performance optimization
Develops operator care tasks as a part of the Equipment Maintenance Plan
Develops the Risk Management Strategy
Responsible for performing quantitative analysis on new projects / strategies and determining project / strategies viability based on corporate values and standards
Analyzes process and / or failure data to determine the need for improved craft skills
Identifies / conducts / arranges technical training for Predictive Maintenance / NDT personnel
Leadership Competencies / Technical Skills Requirement
Technical Skills and Experience:
Bachelor's Degree in Engineering
3-5 Years of industrial maintenance experience with proven track record
Reliability Engineering experience and knowledge of operating departments
Strong interpersonal skills, with the ability to communicate and coach effectively in verbal and written formats
Strong time management skills
Project coordination experience, scheduling, planning and communications
Microsoft Project, Excel, Word proficiency required
Computerized Maintenance Management Systems Experience required
Good working knowledge of Predictive, Proactive and Precision Maintenance and their associated tools
Knowledge & Skills:
Ability to work in a constrained environment (deadlines, costs, able to work under pressure) and ability to drive multiple projects in parallel, which interfere with each other
Decision Quality
Ability to be flexible and to adjust priorities as necessary to meet changing conditions
Drives Results
Builds partnerships and works collaboratively with others to meet shared objectives
Holds self and others accountable to meet commitments
Provides direction, delegates, and removes obstacles to get work done
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