Molding Die Engineer

Denso International America, Inc.

Maryville , TN 37802

201 Molding Die Engineer

Engineering Duties:

  1. Project Management for New Product Die Procurement -

  • Die cost planning(quote, budget, life span cost, deliberation),
  • Part Data delivery( drawing, 3D model, specification for die)
  • Manage suppliers for multiple tools/products(Supplier Capability, Schedule, ECN, Tool Test Plan, material, Tool Trial),
  • Sample and Trial part(review, stage, meaure (ISIR), delivery)

  1. Technical Lead for Molding Die Tooling Design -

  • Part and Die design evaluation( drawing evaluation, 3D model, Mold flow, die layout),
  • Tooling design improvements for molding die,
  • Broken tooling evaluation and re-design,
  • Die Specification improvements

  1. Quality confirmation for Molded Parts -

  • ISIR, Part capability, Mating Part Evaluation, Part Approval for Mass Production,

Investigation into new technology
4) Project Managment for Mass Production Support -

  • Mold Die Tuning with internal machining group and outside die shop,
  • mold die PM evaluation, Mold Die failure analysis, support Asaichi-PIT meetings to solve tooling problems

  1. Technical support for new material development -

  • Develop trial run plan for new materials with samples from suppliers, testing plan schedule, Meeting Support

  • Material usage plan,

  • Product launch plan

  1. Daily work in deep analysis problem solving,

  • Daily working with 3D CAD (Solidworks, Inventor, AutoCAD), Moldflow,
  • Daily Microsoft Office (PDR, QA, RML, part inventory, Budget, Schedule) Documentation,
  • Daily commuication with (Die Suppliers, tool shops internal and external, part designers, support departments, Local

and Japan management, OEM Customer),

  • Daily Lotus Notes email

  1. Technical Lead for procurement of new internal tooling shop equipment to support current molding die PM or repair
  2. Technical Lead for development of new die suppliers, die repair shop and die repair method improvments
  3. Investigation into new technology for die fabrication, die processing improvments and die life
  4. Travel - Die Suppliers, Material Suppliers, Training (Domestic and international)
    4 year degree in Mechanical Engineering from ABET Approved college/university
    5-8 year experience in manufacturing or production engineering position working with tooling procurement and development

Experience in tooling design and metal compositions used to produce dies

Experience working in Solidworks, 3D modeling, AutoCAD

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Molding Die Engineer

Denso International America, Inc.