Autoneum Jeffersonville , IN 47131
Posted 3 weeks ago
Autoneum is globally leading in acoustic and thermal management for vehicles. The Company develops and produces multifunctional, lightweight components and systems for interior floor and engine bay as well as the underbody. Customers include almost all automobile manufacturers in Europe, North & South America, Asia and Africa. Autoneum operates 67 production facilities and employs around 16100 people in 24 countries. The Company with its headquarters in Winterthur, Switzerland, is listed on the SIX Swiss Exchange (ticker symbol AUTN).
Summary
Administration of the PPAP/APQP process, including supplier approval and customer defined submissions.
Directly involved in all new model launches, all activities associated with engineering changes and implementation.
Responsible for the on-time successful launch of all new programs to ensure compliance to customer APQP requirements, interface with Program Management.
Participate in APQP meetings, design reviews, and lead plant CFT reviews, etc…
Lead plant launch visual management for his/her programs.
Maintain PCR system
Launch Manager
United States
Jeffersonville
100%
Your responsibilities
Essential Duties and Responsibilities
Provide Leadership, discipline, and support to ensure the highest safety, housekeeping (5S), and professionalism within the department
Act as main liaison between Program Management, OEM Plant level contacts, and the plant launch team to ensure program milestones are met and all risks to successful launches are mitigated.
Coordinate plant activities, and provide resources to manufacturing, maintenance and engineering and execution regarding designation of Special Characteristics, SPC, Process Capability
Ensure the PPAP process is initiated internally and externally as defined in the AIAG PPAP manual
Coordinate installation and launch of all production equipment and tooling.
Ensure achievement of process, equipment, and facility FMEA.
Directly responsible to keep updated on customer APQP requirements
Act as a liaison between the plant and customers on product quality and program timing issues
Responsible for establishing inspection standards to ensure product quality according to customer standards
Develop/Implement/Manage lab testing activities for incoming product(s) and all third-party tests as required
Reviews all data obtained during all quality control and quality assurance activities to ensure consistency with customer requirements and company policies/procedures
Keeps management team abreast of significant issues or developments identified during launch activities and actions being taken to improve the situation
Directly responsible for inspection method buy-off and MSA requirements
Implement/Support a 100-product audit (random quality checks included, but not limited to, part quality and packaging specifications) program
Ensure compliance with all related IATF 16949 and ISO-14001 policies and procedures
Participate in all plant-wide communications
Assist other Autoneum plants as necessary
Responsible for all dimensional verification/validation (PPAP, pre-launch, etc.)
Coordinate, monitor and assemble all required documentation for successful run at rate demonstration
Perform or direct inspection of pre-launch shipments
Lead problem solving and preventative action for customer program launch issues
Responsible for managing and completing all customer documentation for new model launch(s) in a timely manner
Responsible for the following APQP requirements:
Engineering
Quality-SPC planning, Measurement System Analysis Capability study, blueprint review, PPAP readiness, and Launch Readiness Review
Production
Coordinate Run at Rate activities in compliance to customer launch schedule
Coordinate PPAP compliance to customer launch schedule
Directly responsible for all process performance related problems (including safety, quality, and productivity) in a timely manner. Using effective root cause analysis methodology which includes, but is not limited to, Six Sigma tools, daily meeting, data collection, fish bone diagrams, 5-whys, brainstorming exercises, Kaizen, Value Stream Mapping, etc.
Directly responsible for Standard Work, FMEA, Control Plans, WI's and Process Flows
Leads a cross-functional team in the APQP and PPAP processes. Assumes direct responsibility for FMEA's, Control Plans, Process Flows and Standard Work documents
Responsible to oversee the manufacturing of all pre-production samples (prototype and PPAP) for all new product launches
Responsible for initial training of new production process launches
Manage internal/external maintenance resources and/or outside contractors as required
Comply with all facility safety guidelines and ensure safe work practices are followed
Ability to apply effective root cause analysis methodology which includes, but is not limited to, Six Sigma tools, daily meetings, data collection, fish bone diagrams, 5-whys, brainstorming exercises, etc. for CAR requirements
Conduct Layered Process audits, per required schedule
Attend production support meetings, New Model Launch CFT meetings, and monthly Change Management meetings
Communicate effectively with all levels of the organization to ensure issues are addressed and resolved in a timely manner
Your qualifications
Education / Experience preferred
Bachelor's degree in technical or related field or equivalent work experience
Minimum of three years of experience dealing with Quality systems, procedures and practices for an automotive supplier in a manufacturing environment
Thorough understanding of IATF 16949 and APQP procedures and requirements
Lean Manufacturing Experience is a plus
Language Ability
Ability to write reports, business correspondence, and procedures
Ability to effectively present information and respond to questions from groups of managers, employees, and customers
Math Ability
Reasoning Ability
Ability to define problems, collect data, establish facts, and draw valid conclusions
Ability to interpret instructions and deal with abstract and concrete variables
Computer Skills
Proficient in MS Office software (inc. PowerPoint, Word, Project, and Excel) and Lotus notes
Minitab
This position works under pressure of deadlines with interruptions occurring regularly.
Travel is required, by car or air, to visit customers and manufacturing locations.
The primary purpose of this job description is to summarize the key/essential duties. Other duties may be assigned.
To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
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Autoneum