Blending Manager

Position Summary: We are seeking a Blending Manager to provide operations support at our Prairie Plant in Wilmington, Ohio. The Blending Manager will report directly to Wilmington's Senior Director of Operations.

Overview: As the Blending Manager, you will play a pivotal role in overseeing the blending operations for our Wood, PVC and Rail plants to ensure the consistent production of high-quality composite materials. You will be responsible for managing a team of blending supervisors and technicians, optimizing blending processes, and maintaining equipment to meet production goals while adhering to safety and quality standards.

Key Responsibilities:

• Enforce safety and environmental protocols and procedures to maintain a safe working environment for blending personnel.

• Lead a team of blending supervisors and technicians, providing guidance, training, and support as needed.

• Assign tasks, set goals, and monitor performance to ensure productivity and quality targets are met.

• Foster a culture of collaboration, safety, and continuous improvement within the blending department.

• Oversee the blending process from raw material preparation to finished product, ensuring accuracy and consistency.

• Develop and implement standard operating procedures (SOPs) for blending operations to optimize efficiency and minimize waste.

• Monitor inventory levels of raw materials and coordinate with procurement to ensure adequate supply.

• Collaborate with cross functional teams (operations, maintenance, quality, engineering) to effectively troubleshoot blending equipment, including mixers, scales, and conveyors, to minimize downtime, improve reliability & drive continuous improvements.

• Support the blending maintenance team to help coordinate repairs and upgrades.

• Implement quality control measures to ensure the consistency and integrity of blended materials, conducting regular inspections and tests.

• Investigate and address any deviations from quality standards, implementing corrective actions as necessary.

• Ensure compliance with regulatory requirements and industry standards related to blending operations, materials handling, and workplace safety.

• Identify opportunities for process optimization, cost reduction, and waste minimization within the blending department.

• Initiate and lead projects to implement improvements, leveraging technology and best practices to enhance efficiency and quality.

• Work with operations & engineering to enhance data acquisition & monitoring capabilities for blending operations, including implementing systems for real-time monitoring, data analysis and decision-making.

• Develop and monitor key performance (KPIs) and regularly report out on performance metrics highlighting achievements and areas for improvement.

• Stay up on industry trends, technological advancements and best practices in blending and process improvement to drive innovation.

Required Experience:

• Bachelor's degree in Engineering, Manufacturing or a related field.

• 5+ years of experience in a managerial role within a manufacturing environment, preferably in composite materials or extrusion.

• Demonstrated success in same or similar role, with a focus on managing personnel and processes. Siding, Composite, and/or plastics processing experience, preferred.

• Experience managing an operation that operates 24 hours a day, 7 days a week.

• Strong knowledge of blending processes, equipment, and materials used in composite manufacturing.

• Lean continuous improvement background & training with a focus on optimizing processes and driving efficiencies.

• Familiarity with quality management systems and regulatory requirements for manufacturing operations.

• Excellent leadership, communication, and interpersonal skills, with the ability to motivate and develop a diverse team.

• Analytical mindset with a focus on problem-solving and continuous improvement.

• Proficiency in computerized systems for process monitoring, data analysis, and inventory management.

• Proficiency in Microsoft Office Suite and manufacturing software.

Our compensation reflects the cost of labor across several geographic markets. The annual salary for this position ranges from $115,000 in our lowest market up to $155,000 in our highest market, plus bonus, equity, and benefits as applicable. The pay for roles at AZEK varies depending on a wide range of factors including but not limited to the specific work location, role, skill set, and level of experience.

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