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Process Engineer

Company: Asahi Kasei Plastics Job: Process Engineer Salary: Competitive Salary and Comprehensive Employee Benefits Package Location: Athens, AL Job Purpose Summary: ...

Posted Yesterday

Company: Asahi Kasei Plastics Job: Process Engineer Salary: Competitive Salary and Comprehensive Employee Benefits Package Location: Athens, AL Job Purpose Summary: The Process Engineer will be responsible for supporting ongoing efforts to improve the safety and operations of the production lines in the Athens Plant. The Process Engineer will work closely with production technicians and leadership as well as with cross functional teams to ensure the plant runs safely, efficiently and produces the highest quality material possible. With a lead focus on process improvement and support, the Engineer will ensure that targets for asset utilization, scrap, first pass prime/yield are achieved. The Process Engineer will also support numerous capital improvement projects from inception to implementation aimed at improving the process safety and efficiency of the production lines. Key Responsibilities: * Provide process support and continuous improvements for the production lines/areas assigned * Determine root cause failures for process related issues using statistical methods and recommend changes * Work with Technology Group on scaling up new products on their assigned lines/areas * Work with Quality Group on determining root cause failures for customer related complaints; recommend and implement corrective actions * Provide safety and quality improvements for the production lines/areas assigned Key Success Measures (Metrics): * Relies on experience and judgment to plan and accomplish goals * High energy individual with outstanding people skills, organizational and time management skills. * Increase plant safety performance by working on process safety projects, both capital and non-capital * Reduction of process related downtime (increase asset utilization) * Reduction of process related scrap and non-conforming material * Successful completion of capital projects: in time and on budget Qualifications (Education, Experience, Licensures and Certifications): * 3 -5 yrs experience as Process/Production Engineer in Manufacturing facility, preferably in plastics compounder or molder * Bachelor's Degree in Engineering (Mechanical or Chemical) * Computer skills; statistical analysis Competencies: Ethics: * Personifies high standards of honesty, integrity, trust, openness, fairness and compassion.Leadership: * Has a vision of what is possible and shares it with others * Communicates in a way that inspires others to act Accountability: * Shows good judgment and decision making * Is self-motivated, professional, and results-oriented Communication and Influence: * Speaks effectively before an audience * Promotes the expression of diverse opinions and perspectives Performance Management: * Motivates others to achieve desired outcomes by directing, coaching and delegating as the situation requires * Encourages excellence in others Teamwork & Interpersonal Skills: * Gains cooperation and commitment from others * Confronts conflict constructively to minimize impact to self, others, and the organization Analysis and Problem Solving: * Analyzes problems, develops alternatives for solving and initiates corrective action * Works and communicates with vendors/customers to define and meet expectations Working Conditions: Sits, walks, stands sometimes. Lift occasionally. Note: Nothing in this job description restricts management's right to assign or reassign duties and responsibilities to this job at any time.

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Process Technology Engineer

Ascend Performance Materials Decatur AL, 35602

As a member of the Ascend Performance Materials Technology Organization in Decatur, the Process Technology Engineer will both lead the execution of key Technology programs through ...

Posted Yesterday

As a member of the Ascend Performance Materials Technology Organization in Decatur, the Process Technology Engineer will both lead the execution of key Technology programs through the Stage Gate process and will provide key engineering support. The Process Technology Engineer will also drive improvements in the bench scale pilot facilities. These improvements will be aimed at improving experimental throughput as well as improving the ability to scale up results to full commercial production. Programs within the Decatur Technology organization are in support of the adiponitrile process. The adiponitrile facility at Decatur is the world's largest production facility utilizing organic electrochemistry for the synthesis of organic products. TARGETED OUTCOMES * Efficient execution of Stage Gate Programs: Successfully lead cross functional project teams to implement "game changing" improvements in the plant. These improvements are typically process chemistry related improvements tested at bench scale. * Step change improvement in effectiveness of lab tools: Lead improvements to bench scale piloting facilities to improve the ability to predict plant scale performance and improve the throughput capabilities of those tools. KEY RESPONSIBILITIES Safety * Serve as an influential leader in safety, setting the right example and influencing others to close safety behavior gaps. * Insure that all safety issues/ concerns associated with programs are identified and properly managed. Leadership * Lead the activities of cross functional teams of PhD chemists and engineers to insure proper execution of stage gate ideas. * Be accountable for the execution of team actions to reach program goals. Communication * Be able to translate needs and objectives into actionable goals. * Escalate any issues and/or barriers to success so that they can be properly managed. * Must be able to communicate effectively with a wide range of people, from PhD chemists to operations personnel. REPORTS TO Site Process Technology Leader TEAM * The Decatur Technology Team is comprised of B.S. and PhD. Chemists and Lab Technicians. Stage Gate teams include Production Engineers, Manufacturing Engineers, and Process Engineers. REQUIRED EXPERIENCE * Minimum B.S. in Chemical Engineering. * Minimum 10 years of experience in chemical industry. * Experience in scaling up from lab scale to industrial chemical processes. * Experience with a wide variety of unit operations (liquid extractors, distillation, liquid-liquid separation devices, reactors, etc.). DESIRED CERTIFICATION * Six Sigma Certification is a plus. REQUIRED SKILLS * Organized and well-structured leader. * Capable leader effective at driving for results and holding others accountable. * Capable of distilling complex interactions into simple, understandable, and useful models. * Skilled at interpreting data and input from others. Capable of questioning and objectively separating fact from fiction. * Capable of anticipating risks and developing plans to mitigate and/or retire those risks. * Skilled in using sound statistics to draw conclusions and design experiments (DOE). * Knowledge of basic plant instrumentation and analytical techniques. * Good understanding of "plant finance" as it pertains to understanding program costs and benefits. Why work at Ascend? If you are looking for a career with one of the plastics industry's most enlightened employers, Ascend Performance Materials offers an opportunity to develop a true sense of fulfillment and pride in your achievements. Ascend provides an exciting platform from which you, your family and your community will benefit. You'll become a trusted member of an interdependent and safe working environment where your opinions and ideas will be encouraged and respected, regardless of your position. Working alongside a diverse range of renowned technical experts on a continuous stream of industry-leading products and technologies, you'll find a wide variety of opportunities within our growing business for both learning and career development. Our culture is built on a strong set of core values that foster innovation and collaboration across every level of the organization. It is a culture grounded in open relationships between every member of the Ascend team. All of this is driven by an inspirational leadership team, intently focused on maximizing the new investment in the business. The essence of our organization is embodied in the words "inspiring everyday," and we have built a strong and confident business with performance at its core. It will be challenging but holistically rewarding and will enable you to achieve your personal and professional aspirations. Ascend is an organization that genuinely seeks to inspire our people to inspire others. We believe this gives Ascend a higher purpose, making it a unique work environment for you to consider when choosing career options.

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Senior Process Improvement Engineer

GEA Parts, LLC Decatur AL, 35602

Job LocationUSA, Decatur, AL Job Posting TitleSenior Process Improvement Engineer The ChallengeManages equipment and process effectiveness within a support area. Troubleshoot...

Posted Yesterday

Job LocationUSA, Decatur, AL Job Posting TitleSenior Process Improvement Engineer The ChallengeManages equipment and process effectiveness within a support area. Troubleshoots process issues and drives operational improvements, through effective problem solving and corrective action implementation, to continuously improve safety, quality, delivery, cost & morale. What you will Do EQUIPMENT: * Own all equipment and tooling in the production area, from Advanced Mfg Engineer (AME) sign-off and forward. * Serve as the primary troubleshooting resource for the process in the plant. Consult with maintenance staff on equipment repair. * Monitor and work to improve Overall Equipment Efficiency (OEE) in the area. * Recommend equipment and tooling for existing process; consult and sign-off on new purchases when applicable. * Audit Preventative Maintenance plans to ensure compliance and maximize equipment uptime. * Consult with Maintenance Business Leader on the maintenance action item list and/or priorities for the area. * Monitor and ensure the calibration of all equipment. * Manage and maintain special tools for the area (i.e. ensure spare tools are in crib, tool drawings in place, facilities hand-off). * Provide feedback on equipment specifications (Gray Book content) based upon best practices and lessons learned . PROCESS CONTROL: * Ensure Manufacturing Control Plan (MCP) is executed and adhered to within production area. * Maintain process-level standards/procedures. * Adjust, monitor and document technical processes (stamping, molding, foaming, etc.), including deviations, MCI, MCP via BCR process. * Work cross-functionally with multiple stakeholders to quickly address and solve production line issues (i.e. Team Leader, BL, QSE, QIE). * Partner with Quality and Operations teams to improve OEE, Scrap, Yield and Service Call Rate (SCR) metrics. Root cause problems to determine what is causing failures and implement appropriate countermeasures. * Monitor process, data & reports on a daily basis and drive the resolution or escalation for any defect. * Act as a resource to Team Leaders in the creation of Standard work. * Support Job instruction method by reviewing and verifying Job Instruction forms. CONTINUOUS IMPROVEMENT: * Engage in and lead problem-solving for production area. Lead root cause identification of problems, implement appropriatecountermeasures, and share across as best practice (yokoten). * Live, promote and teach the Appliance Performance System philosophy and lead continuous improvement. * Partner with Plant Operations personnel to promote and support a team that reacts aggressively to factory inefficiencies. * Continuously identify and work to reduce waste in the area. * Work cross-functionally with Team Leaders, Kaizen Promotion Officers, Business Leaders and Lean resources on short term and long term improvement initiatives. * Implement related countermeasures on manufacturing line(s) (kaizen activities). * Implement Poka-Yoke work methods, and develop workstation aids to assist in operator job performance. * Support the Team and Business Leaders in the planning and execution of work area rebalancing utilizing Yamazumi charts. * Assist Business Leaders to ensure 5S tools are in place for the area (i.e. shadow boards) SAFETY: * Support Business Leader by identifying and implementing safety-related corrective actions and improvements for the area. * Assist with action item completion for the area's safety action item list, including corrective actions from near misses, accident reports & ergo assessments. NPI LAUNCHES: * Coordinate with AME on equipment purchases & qualification. * Provide the "voice of the plant", giving feedback on lessons learned and plant preferences. * Interact with Design Engineers/Technology organization on model changes for manufacturing line set up. * Review product prototypes and concepts for manufacturability. * Provide feedback to the NPI team on capacity, impact on operator and process stability/sustainability. * Participate in product test runoffs. * Interface with vendors and OEM suppliers, along with Facilities Engineer, to learn maintenance requirements and equipment troubleshooting. Distribute information and knowledge. * Update manufacturing control documents, floor & workstation layouts. Work with Team Leaders on Standard Work and Job Instruction creation. What you need to Succeed Position Requirement * Demonstrated experience in troubleshooting high volume manufacturing equipment. * Proven ability to influence and drive change. * Experience in high volume manufacturing environment. * Experience in material flow. * Solid verbal/written communication skills coupled with strong interpersonal skills. * Advanced computer skills - high proficiency in Microsoft products (especially Excel) and ability to grasp new systems quickly. * Strong project management and analytical/problem solving skills with demonstrated ability to scope and analyze cross-functional problems to generate/implement solutions. * Must have experience applying time studies and/or standard work. * Ability to adapt to and juggle changing and competing priorities. * Early and/or late hours often required to work around the manufacturing schedule / timing. * Ability to work collaboratively in a cross-functional team environment with both hourly and salary personnel to meet the needs of operators, the program and the business. * High initiative, self-starter, proactive, dedicated, results oriented, a team player. Minimum Qualifications: * Minimum of Bachelor's Degree with technical degree required (or equivalent experience.) * Minimum of 5 years' experience in Manufacturing Engineering/Operations/Quality support roles or equivalent military experience. * Ability to attain medical clearance for all areas of the plant. Preferred Qualifications: * Knowledge of Appliances manufacturing processes. * Experience in Controls, PMs, mechanical, hydraulic, pneumatics and welding techniques. * Experience in thermoforming, extrusion or injection processes. * Experience and training in lean manufacturing practices. * Six Sigma Black Belt certification. * Quality Leadership experience. * Program Management skills. Working Conditions: * Working conditions are normal for both an office and manufacturing environment. * Work may involve lifting of materials and product up to 25 pounds. * Working in the manufacturing environment requires the use of safety equipment to include but not limited to: safety glasses, hearing protection, gloves, work shoes/boots. * Work may require occasional weekend and/or evening work. * Travel may be required for domestic and/or international travel to other sites/plants, etc. #LI-TC1 GE Appliances is an Equal Opportunity Employer. Employment decisions are made without regard to race, color, religion, national or ethnic origin, sex, sexual orientation, gender identity or expression, age, disability, protected veteran status or other characteristics protected by law.

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Process Engineer

Axalta Coating Systems Madison AL, 35758

Overview Axalta is a leading global company focused solely on coatings and providing customers with innovative, colorful, beautiful and sustainable solutions. From light OEM veh...

Posted 2 days ago

Overview Axalta is a leading global company focused solely on coatings and providing customers with innovative, colorful, beautiful and sustainable solutions. From light OEM vehicles, commercial vehicles and refinish applications to electric motors, buildings and pipelines, our coatings are designed to prevent corrosion, increase productivity and enable the materials we coat to last longer. With 150 years of experience in the coatings industry, the 13,000 people of Axalta continue to find ways to serve our more than 120,000 customers in 130 countries better every day with the finest coatings, application systems and technology. For more information visit axaltacoatingsystems.com and follow us @axalta on Twitter and on LinkedIn Due to an internal promotion, Axalta is looking to hire a Process Engineer to join are GRO program to embark on a progressive career path. This position will start at our Madison, AL facility but will then transition to other locations thru the US as candidate and facility are ready for next step. Responsibilities JOB SUMMARY The Process Engineer is a professional who researches, designs, develops, and analyzes processes in a manufacturing environment. The incumbent will be overseeing operations and maintenance, with an eye to improving function and efficiency through continuous improvement or capital projects. Additionally, an understanding of facility with quality cost concepts and techniques, the ability to communicate ideas and solutions effectively, the knowledge of how systems and processes operate, and the ability to find and solve problems will be critical to this position. RESPONSIBILITIES * Becomes an expert on the site processes and able to troubleshoot production issues * Supports and leads continuous improvement projects in areas of safety, quality and productivity in the manufacturing floor * Develops and monitors equipment run conditions to utilize max equipment capabilities * Scales up new product formulas from R&D and runs product alignment trials for problematic products * Manages the Quality Improvement Team for product alignment * Supports external and internal quality investigations and participates in safety investigations * Manages PSM element for Management of Change Technology * Runs trials for new equipment and critical products * Works with other departments (R&D, Quality, Maintenance, Safety and Supply Chain) to provide support for Manufacturing * Participates in PSM related events such as PHAs, PSSRs, Incident Investigations, etc. * Reviews and analyzes productivity metrics and plant cost to identify potential improvements Qualifications * Undergraduate degree (B. A.) or equivalent in an Engineering field * No rotational experience is required (plant experience is a plus) * Demonstrated ability to work independently, lead teams and get work done by influencing others * Ability to learn quickly and do detailed problem solving * Excellent communication, presentation and interpersonal skills * Ability to create and implement programs in a timely manner. * Ability to complete projects with minimum or no supervision * Skilled at preparing graphs, charts, and statistical models from synthesized data * Effective time management skills; ability to manage multiple conflicting priorities * Must be able to relocate during early parts of career

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Data Conversion Analyst

Lci-Lawinger Consulting Decatur AL, 35602

DATA CONVERSION ANALYST (DECATUR): ONE YEAR CONTRACT : The contingent worker selected for this role will be responsible for assisting Decatur client through Business Transformat...

Posted 2 days ago

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Process Automation Engineer

Nucor Corporation Decatur AL, 35602

Division: Nucor Steel Decatur BASIC FUNCTIONS: The role of the Process Automation Engineer is to administer, maintain, develop, and troubleshoot the process supervisory syst...

Posted 2 weeks ago

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Cash Flow Analyst

Tyonek Native Corporation Madison AL, 35758

GENERAL DESCRIPTION * Performs accounting work in support of Tyonek Native Corporation's Accounting Department. DUTIES * The position requires direct interaction with senior m...

Posted 3 days ago

GENERAL DESCRIPTION * Performs accounting work in support of Tyonek Native Corporation's Accounting Department. DUTIES * The position requires direct interaction with senior management, finance and administration staff * Reports on daily cash position to Government Contracting divisions. * Updates the cash-flow projection for company's (TMG and TSG) cash receivables and associated payables. * Maintains information through FY including cash projected budget information. * Makes recommendations to keep cash, I/C payments/borrowing and investment accounts flowing in a logical and equitable manner. * Track all cash flow by contract payables and receivables, capital expenditure, payroll, insurance, inter-company, and tax payments by weekly cash reporting. * Maintains adequate sources for the company's current borrowings from commercial banks and other lending institutions. * Responsible for bank reconciliations of bank accounts. Review and initiate entries to record receivables, interest, bank fees, and inter-company transfers. Maintain check register logs for each bank account. * Report receivable vs. payable for cash intensive contracts and vendor invoices to determine cash status. * Report issues with vendor terms and project cash flow to management for review and troubleshooting. * Other duties as assigned. EDUCATION/EXPERIENCE REQUIREMENTS * Associate's degree or equivalent with 2 - 4 years' experience * Some degree of creativity and latitude is required * A detail-oriented and creative individual with high ethical standards and an appropriate professional image. * Familiar with standard concepts, practices, and procedures within Accounting * Sound technical skills, analytical ability, good judgment and strong operational focus. * A well organized and self-directed individual who is a team player. * A quick learner who is trustworthy and willing to ask questions and share information. * We maintain a drug-free workplace and perform post offer, pre-employment substance abuse testing. PHYSICAL REQUIREMENTS To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed are representative of the knowledge, skills, and/or abilities required. Reasonable accommodations may be made to enable individuals with disabilities to perform essential job functions. * Must be able to walk or stand on level and/or inclined surfaces and sit for extended periods of time. * Must be able to routinely climb / descend stairs. * On occasion must be able to lift 30 pounds. * Must be able to routinely grasp or handle objects, use finger dexterity, bend elbows / knees, and reach above / below shoulders. * Works in a normal office environment with controlled temperature and lighting conditions. EQUAL OPPORTUNITY EMPLOYER / VEVRAA /ADA * TNC and its subsidiaries fall under ANCSA and are entitled under Federal Law to extend hiring preferences to its shareholders. ANCSA provides TNC the authority to give shareholder preference in hiring. TNC reaffirms its belief in equal employment opportunity for all employees and applicants for employment. Tyonek is an Equal Employment Opportunity Employer and a VEVRAA governed Federal Contractor who affords equal employment opportunity to protected veterans and people with disabilities. TNC provides all employees and job applicants' equal employment opportunities in hiring and promotion without regard to age, sex, sexual orientation, marital status, race, religion, color, veteran status, genetic information, physical or mental disability, national origin or any other reason prohibited by law.

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Engineer Test 2 - Manufacturing

Northrop Grumman Madison AL, 35758

Northrop Grumman Mission Systems is seeking a Manufacturing Test Engineer 2 to join our team of qualified, diverse individuals. The qualified applicant will become part of Northrop...

Posted 2 days ago

Northrop Grumman Mission Systems is seeking a Manufacturing Test Engineer 2 to join our team of qualified, diverse individuals. The qualified applicant will become part of Northrop Grumman's Mission Systems Sector supporting manufacturing in Madison, Alabama. This position defines testing equipment and procedures necessary for in process and factory acceptance testing required to deliver systems to military customers. General frequent use and application of technical standards, principles, theories, concepts and techniques. Demonstrates the skill and ability to perform moderately complex professional tasks. Works with design and production engineers to develop testing requirements, design test with regard to system requirements and functionality. Determines and develops data collection processes and procedures and documents. Attends meetings with engineering, production and program representatives and provides test input on development, production, scheduling and delivery of equipment to the customer. Coordinates with production on availability of test assets and receive for testing. Setup, configure and prepares equipment for testing and prepare test documentation and conduct pre-test checks. Conducts test readiness reviews with the customer and mission assurance prior to formal testing. Conducts testing with the customer and quality. Completes test documentation and provides reports and conducts after action reviews. Supports developmental test of new equipment such as environmental testing, operational testing and at times, assist in the fielding of new equipment to the end user. Basic Qualifications: 2 Years Manufacturing Test or Test experience with Bachelors in Science; 0 Years experience with Masters degree. * 2 years of experience authoring manufacturing test plans and procedures * 2 years of experience configuring network equipment to support test activities * 2 years of experience with the processes and methodology associated with design, implementation/integration and documentation of systems * Experience with test methodologies associated with acceptance, verification, validation, and integration testing Preferred Qualifications: 4 years of experience conducting verification and acceptance testing of military systems. Experience with data analysis. * Experience with GMD communication network management software. * Ability to write clearly, concisely and accurately in active voice. * Ability to apply technical principles, theories, and concepts to perform basic professional tasks. Ability to perform a two-person lift in accordance with MIL-STD-1472. * Ability to use MS Excel, Word, PowerPoint, Visio, Project and Outlook * Candidate must be willing to work extended hours occasionally to meet deadlines. * Must be able to obtain and maintain a Secret security clearance. * Strong communications and network understanding. Must have some experience configuring and testing networks comprised of Cisco equipment. Operations Research Systems Analyst or Systems Engineering experience is beneficial to the ability to perform this job. Northrop Grumman is committed to hiring and retaining a diverse workforce. We are proud to be an Equal Opportunity/Affirmative Action Employer, making decisions without regard to race, color, religion, creed, sex, sexual orientation, gender identity, marital status, national origin, age, veteran status, disability, or any other protected class. For our complete EEO/AA and Pay Transparency statement, please visit www.northropgrumman.com/EEO. U.S. Citizenship is required for most positions.

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Senior Advanced Manufacturing Engineer - AME A/L

GEA Parts, LLC Decatur AL, 35602

Job LocationUSA, Decatur, AL Job Posting TitleSENIOR Advanced Manufacturing Engineer - AME A/L The ChallengeThe GE Appliances Senior Advanced Manufacturing Engineer (AME) is ...

Posted Yesterday

Job LocationUSA, Decatur, AL Job Posting TitleSENIOR Advanced Manufacturing Engineer - AME A/L The ChallengeThe GE Appliances Senior Advanced Manufacturing Engineer (AME) is a member of the AME Team supporting New Product Introduction (NPI), Cost-Out and Plant Productivity projects. This critical position is key to continuing successful NPI launches of Connected Home appliances and to reshoring of manufacturing to the US. Applicants for this role need to be mechanical equipment experts with strong assembly and work station design knowledge who enjoy leading change. The Sr. AME shall develop, manage and execute capital equipment and high-volume manufacturing process projects to meet required budget and launch schedules. The Sr. AME is a key liaison between NPI programs and the factory operations teams; ensuring plant priorities and objectives are clearly understood and considered. This includes providing input for design for manufacturability, applying lean principles to process designs and transferring process knowledge to the applicable factory personnel. This position may be located in one of our 4 manufacturing sites in the southeastern US or in Louisville, KY with 35% travel to those sites. Relocation assistance will be provided to qualified candidates. What you will Do Technical Responsibilities: * Coordinate and manage capital equipment procurement projects: Including specification development utilizing GEA & industry standards, supplier selection, early supplier engagement, technical reviews, factory layout development, installation and qualification of equipment. Ensure all tooling and equipment is reliable and robust and designed to maximize Overall Equipment Effectiveness (OEE). * Own the program metrics as applicable to your assigned projects: capital equipment & tooling budgets, program schedule, reliability, quality and labor targets. Work with the program team to perform trade-off analysis on competing metrics if necessary and drive decisions based on overall business impact. * Facilitate/lead the use of the Production Preparation Process (3P) and Lean manufacturing principles while developing manufacturing equipment and processes. Utilize cross-functional participation to ensure that the equipment and processes are compatible with the entire value stream. Efforts should include: right-sized equipment, workstation design, material presentation, standard work and single piece flow. Standards and Compliance: * Ensure all equipment executed in GEA factories comply with Industry and Governmental Environmental Health & Safety (EHS) standards. * Utilize Human Organizational Performance (HOP) principles to ensure that all equipment / tooling / processes are implemented with the health and safety of the operators in mind. * Work with functional leaders to ensure equipment & processes support business initiatives of Bill of Process (BoP), Lean Manufacturing, Ergonomic Design and Total Productive Maintenance (TPM) Cross-functional Work: * Work with factory operations and Lean teams to understand the Value Stream and how your projects impact this. Ensure material flow, workstation set up, model mix, etc. are considered when workstations / equipment are designed. * Utilize the 9-Step Process for tooling and equipment design; consult Critical Process leaders as applicable to ensure development of robust processes for part / product generation. Work with cross-functional team to develop Manufacturing Control Plans (MCP) and Manufacturing Control Instructions (MCI). * Work with design team to ensure Design for Manufacturing & Assembly (DFMA) is considered on part design. #LI-TC1 What you need to Succeed Position Requirements: * Experience managing capital equipment procurement projects: Including specification development, supplier selection, technical reviews, installation and qualification of equipment * Prior experience in a large-scale manufacturing environment * Experience with Lean manufacturing principles * Ability to work in large cross-functional teams and at multiple levels in the organization (both salaried and shop floor operators / skilled trades team members) * Good communication skills – will be expected to provide program report outs to cross-functional team. * Good organizational, project management and presentation skills to interact with all levels within the organization and with suppliers and vendors * Demonstrated ability to take ownership of cross-functional program deliverables and ability to drive decisions based on the overall benefit to the company Minimum Qualifications: * Bachelor of Science Degree in Engineering or related discipline OR equivalent 5 years' hands on experience in technical/manufacturing disciplines * 5+ years of experience with procurement, testing, installation of manufacturing equipment and process improvement * Significant experience in one of the following areas and some experience at least two other areas: mechanical equipment installation, standardized work, assembly line design, work station design Preferred Qualifications: * BS degree in Mechanical, Industrial or Manufacturing Engineering * Experience with assembly line design, automation and customized fabrication equipment and manufacturing processes * Experience with implementing Lean process improvement in a manufacturing operation * Prior NPI program experience * Six Sigma Certification * Proficient in MS Office, MS Scheduler (or equivalent) and AutoCAD Working Conditions: * Working conditions are normal for a high-volume manufacturing environment. * Work may involve lifting of materials and product up to 30 pounds and working in and around heavy equipment. * Working in this environment requires the use of safety equipment to include but not limited to; eye safety glasses, hearing protectors, work boots, and hardhats. * These roles will require frequent walking in a manufacturing plant environment. * This position may be based in Louisville, KY with 35% travel to one of four manufacturing sites in the southeastern US or the person can be based out of other plants located in the SE. * Hours & Weekends: Working off-shift and weekends will be required. KEYWORDS: full project life cycle, HVM, JIT, High volume, short cycle, manufacturing, Industrial Engineer, Mechanical Engineer, Electrical Engineer, EE, ME, IE, Green Belt, Black Belt, Master Black Belt, lean continuous improvement, vertically integrated manufacturing, PMP, Project Management Professional, TPM, OEE, Tier1 supplier, automotive, GE Appliances is an Equal Opportunity Employer. Employment decisions are made without regard to race, color, religion, national or ethnic origin, sex, sexual orientation, gender identity or expression, age, disability, protected veteran status or other characteristics protected by law.

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Senior Advanced Quality Engineer

GEA Parts, LLC Decatur AL, 35602

Job LocationUSA, Decatur, AL USA, Louisville, KY Job Posting TitleSenior Advanced Quality Engineer The ChallengeThe Senior Advanced Quality Engineer will support the Decat...

Posted Yesterday

Job LocationUSA, Decatur, AL USA, Louisville, KY Job Posting TitleSenior Advanced Quality Engineer The ChallengeThe Senior Advanced Quality Engineer will support the Decatur Refrigeration Plant (DPO) New Product Introduction (NPI) program and is responsible to drive successful NPI processes, present project statuses, drive process improvement and positively impact Cost of Quality (COQ). The AQE will further develop and use quality testing processes similar to APQP (Advanced Product Quality Planning) or DFSS (Design for Six Sigma) to measure and ensure new high volume manufacturing processes are ready for use. This position may be located in Louisville, KY with significant (50-75%) travel to Decatur, AL or in Decatur, AL. Relocation assistance may be offered. What you will Do * Provide technical leadership & in-depth expertise to project manage the development, procurement and implementation of equipment & processes for manufacturing. * Execute and lead the supplier approval process. Set up the evaluation criteria to prove qualification. * Lead the identification of CTQs and first piece capability studies to determine evaluation of good versus bad. * Assess and approve CMM and other metrology gauges by partnering with suppliers as they build equipment and tooling. * Execute and manage first piece system and that all drawings (includes parts and assemblies) are qualified. Partner with AMEs to qualify that the process and equipment can produce a good part during a pre-launch phase of an NPI. * Provide detailed and comprehensive planning and implementation of Right-sized manufacturing equipment and processes including: First Piece Inspection, DFMEA, PFMEA, Qualification, metrology systems / gauging and test equipment. * Participate in the nine-step process during the pre-launch phase. Baseline similar process including, but not limited to: Scrap, yield, field rework (quality hold), downtime, SCR, damage, ergonomic (safety), lost production, and standard deviations of critical dimensions. * Work cross-functionally with Design, Quality, and Manufacturing to scope and define processes to support robust high volume consumer product manufacturing. * Develop and implement quality, data and test plans to ensure sustained control of Process Critical to Quality features (CTQ's.). * Project-manage the scoping, definition and implementation of quality improvement for strategic and operational programs. * Support total cost take out and run the plant projects. * Facilitate and coordinate Action Work Outs and Production Preparation Process (3P) to design and improve lean manufacturing processes, including; Right-sized equipment, Standard Work, Work Station Design and Layout and quality plans * Use 3P to plan, specify, procure, certify and implement into production, high quality, cost effective, right-sized manufacturing processes, fixtures and equipment. What you need to Succeed Position Requirements: * Experience with manufacturing quality/NPI quality projects and process improvement in a fast-paced, high volume manufacturing environment * Experience with Lean manufacturing principles * Ability to work in large cross-functional teams and at multiple levels in the organization (both salaried and shop floor operators / skilled trades team members) * Good communication skills – will be expected to provide program report outs to cross-functional team. * Good organizational, project management and presentation skills to interact with all levels within the organization and with suppliers and vendors * Demonstrated ability to take ownership of cross-functional program deliverables and ability to drive decisions based on the overall benefit to the company * Leadership experience or has played a lead role in the definition, design, implementation and troubleshooting of quality and/or manufacturing processes. * Project tracking and detailed planning skills required. Minimum Qualifications: * Bachelor of Science Degree in Engineering or related discipline OR equivalent 5 years' hands on experience in manufacturing quality disciplines * 5+ years of experience with manufacturing quality/NPI quality projects and process improvement * Experience interpreting data to solve problems associated with high volume, short cycle manufacturing of consumer products. * Knowledge of or experience in using and programming CMM or other automated metrology equipment. * Understanding of Process Failure Mode Effects Analysis (PFMEA) and Geometric Dimensioning and Tolerancing (GD&T) Preferred Qualifications: * Bachelors in Engineering strongly preferred- especially Electrical Engineering * Prefer experience in one or more of these areas: Metals/Stamping supporting Fab lines, Controls/Testing, Ergonomics supporting Final Assembly, Test & Pack * Has played a lead role or is ready to play a lead role in the development of dimensional control strategies with suppliers * Assisted or is ready to assist in the design and procurement of gages and instruments from suppliers and engineering teams * Graduate of SCDP, operations or other leadership development course or equivalent engineering related co-op or intern program experience Working Conditions: * Working conditions are normal for a high-volume manufacturing environment. * Work may involve lifting of materials and product up to 30 pounds and working in and around heavy equipment. * Working in this environment requires the use of safety equipment to include but not limited to; eye safety glasses, hearing protectors, work boots, and hardhats. * These roles will require frequent walking in a manufacturing plant environment. * This position may be located in Louisville, KY with significant (50-75%) travel to Decatur, AL or in Decatur, AL. * Hours & Weekends: Working off-shift and weekends will be required. GE Appliances is an Equal Opportunity Employer. Employment decisions are made without regard to race, color, religion, national or ethnic origin, sex, sexual orientation, gender identity or expression, age, disability, protected veteran status or other characteristics protected by law.

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Process Engineer

Data Conversion Analyst

Process Automation Engineer

Cash Flow Analyst

Engineer Test 2 - Manufacturing

Senior Advanced Manufacturing Engineer - AME A/L

Senior Advanced Quality Engineer

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